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1MW Biomass Fluidized Bed Gasification with Steam Turbin

Min. Order:	1 Piece
Port:	Qingdao, China
Production Capacity:	100sets Per Year
Payment Terms:	L/C, T/T, D/P, Western Union, Paypal, Money Gram

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1MW Biomass Fluidized Bed Gasification with Steam Turbin

Product Description

Company Info

Basic Info.

Model NO.

1MW/1.2MW/2MW/3MW/4MW

Power

100kw-10MW

Certification

ISO, CE, SGS

Output Type

AC Three Phase

Standard

Nonstandard

Color

Customer′s Requirement

Keywords

Biomass Gasification Power Generation

Power Generation Type

Biomass Gasification

After-Sales Service

Overseas Service Center Available

Trademark

Dianyan

Transport Package

Bare Packing

Origin

China

HS Code

8405100000

Product Description

Introduction of technical roadmap
The technical roadmap is biomass gasification power plant and taking into account of biomass charbiomass. The main process flow refers Fig2.
The gas composition after purification are as follows:Cold gas(%)

CO	H₂	CO₂	N₂	CH₄	O₂
15-25	5-10	10-20	45-50	7-15	0.2-1

Gas impurity content and heat after gasifier purify system

No	Name	Unit	Indicator
1	Gas tar	Mg/Nm³	<25
2	Gas dust content	Mg/Nm³	<20
3	Gas heat	KJ/Nm³	>6061
4	Gas temperature	ºC	<40

Fig2. Schematic diagram of biomass gasification power plant with co-generation
After crushing and drying, the biomass material with definite size and suitable humidity is conveyed into gasifier by conveyer. The gasification agent-air- enters into gasifier by blower. The biomass material takes chemical action and converts into biomass charbiomass, gas and tar at the atmosphere of high temperature and rare oxygen. Part of tar will crack into non-condensing gas under high temperature. Part of charbiomass will take reduction action with steam and carbon dioxide and generate hydrogen and carbon monoxide. After chemical action, larger size charbiomass is conveyed to charbiomass production line by conveyer at the bottom of gasifier. Some small size charbiomass, tar steam and gas enter into cyclone. Most charbiomass powder is separated from the mixture in the cyclone and is deliver to charbiomass production line. Then the mixture of tar steam and gas enters into tar cracking equipment. In the equipment, most tar is cracked by catalyst and in converted into non-condensing gas. The gas that contains little tar enters into heat exchanger and transfers its heat to the air-the gasifier agent, which can improve the heat efficiency. The cool gas with little tar enters into water scrubber. There most tar is taken away by water. The trace tar was taken away there. Now the cleaning and cooling of gas is finished. The clean gas is forced by blower and enters into gas tank to decrease the fluctuation of system. The gas follows the pipeline from gas tank to gas engine.
2. The preparation of biomass material
Before utilization, the biomass material should be treated to control the size and humidity. The humidity should be lower than 20% and the size should be not more than 20-80mm. The drying is need when the humidity is higher than 20%. For those irregular and higher humidity materials, the crushing and drying treatment is need.
Now there are mature crushing equipments in market. The drying of material involves the supply of heat energy. If using the hot tail gas of engine as heat resource, the moisture of material must be controlled strictly when the material enters into plant to avoid the imbalance of energy.
3. Biomass gasification and gas cleaning(taking an example for 1mw)
The biomass gasification adapts 1sets of fixed bed gasifier Φ3.0M which can produce 3000 cubic syngas, which has the advantage of fast start and stop (start the gasifier within 10 minutes and stop it within 10 minutes), broad steady load quickly following the load and easy operation (only need 2~4 workers). The material consumption depends on material. Now the preliminary cleaning method is scrubber. The gas that contains impurity enters into scrubber. The impurity is taken away by washing water. The washing water is purified by water treatment equipment. The treated water recycles in scrubber. The tar and charbiomass dust separated from washing water are sent to biomass charbiomass production line as material. Because of the evaporation of washing water, some fresh water needs to be adding to scrubber.
4. Gas internal combustion engine power set
Gas internal combustion engine (GICE) adapts the low speed products of Diesel Company of Shandong province, China. After long time operation, this GICE can tolerate more impurity in gas and have the advantage of lower operation cost and malfunction.
This project main production is electricity and can also produce charbiomass. The annual operating time is 8000 hours, It consumes about 8000 tons (particles) of raw materials each year.
and the long-term continuous operation power is 85-90%% of the basic power.Each plant Gross generation per year: 5000kW × 8000 hours / year × 0.9= 36000000 kWh,it will produce 15%-20% charcoal that means it can produce 6000-8000ton charcoal ,can produce wood vinegar 2000tons ;the Waste heat from 1mw generator is 1250000-1500000kcal.
1kg raw material will produce the charcoal 0.015-0.02kg,1kg can produce vinegar around 3-5%
1kg woody biomass generate syngas 2.2-2.5m³ , 1kg herbal biomass generate syngas 1-1.5m³Heating value of syngas 1100-1300 kcal/m³
. Works program
The equipment area is around 8000m2 ,we advise the the factory site at least require15000-20000m2 ,contains infrastructure construction, work shop building, material building, office, some equipment, noise control, virescence, environment control and monitor.

Drying layer
on the top of gasifier is the dryer layer and fuel will be delivered to this area from upside.
The moisture inside fuel will evaporate by heat exchange with hot air coming from the below three reaction area and temperature of this layer is 100-200°C.
Output is the dried material and vapor.
Vapor will go outside together with the waste heat from below reaction layers.
The dried material will go down to pyrolysis layer.
Pyrolysis layer
the dried material go down to pyrolysis layer and heat the biomass material for pyrolysis reaction.
Most volatile component will be separated from solid & charcoal left behind when the temperature is 200-500°C
Output of pyrolysis layer is carbon, H2, vapor, CO, CO2, CH4, tar and other material.
Oxidation layer
the remaining charcoal will make strong reaction with air and release lots of heat. At the same time, the incomplete combustion will produce CO and heat, owing to anaerobic combustion and insufficiency O2.
In Oxidation layer, the temperature can reach 800-1000°C, and the reaction equation: C+O2=CO2+H, H=408.8KJ
It is combustion reaction in this Oxidation area and release heat energy, that supply energy to reduction area for reduction reaction, material pyrolysis and drying. The hot air (CO & CO2) from Oxidation area will enter into reduction area, and ash will drop into the bottom room.
Reduction layer
there is no O2 in reduction area and the CO2 from Oxidation area will have reduction with charcoal and vapor to produce CO and H2. The temperature will drop down to 600-800°C, owing to the reduction is endothermic reaction. The main output of reduction layer is CO, CO2 and H2.
Gasification always come with material drying and pyrolysis. In actual operation, there is no clear border during the described four area, that is interpenetrating and interlocking, so the main gas output is CO, CO2, H2, CH4, tar, small amount alkanes, vapor and little dust.

Model	QM3.0
diameter(mm)	3000
Furnace area (m² )	5.31
particle size of biomass(mm)	13-25 25-50 50-100
Biomass consumption (kg/h )	<=1600
Gasification agent	Air+Steam
air consumption (m³/kg)	2.2-2.5
gas production (N m³ /h)	2500-3000
Gas calorific value (Kcal/m³)	1100~1300
Gas outlet pressure (Kpa)	<1.5
Gas outlet temperature (ºC )	400-550
Maximum blast pressure of furnace bottom (Kpa)	6
Saturated air temperature ( ºC )	50-65
Inner structure	Refractory brick
Feeding way	Automatic
Stoker driving devices	Double bell cover with biomass
Ash tray rotation speed ( r/h)	1.7
Disk drive motor power (KW)	7.5
biomass bucket motor kw power to ascend (KW)	3
Slag discharge form	Wet,automatic slag discharge
Hydraulic power station (KW)	11*2

Power Biomass Gas Generator Set is driven by low speed engine of 500 series, coupled with Siemens alternator, power ranging from 500kw up to 500kw. The applicable fuel can be biomass including biomass, wood gas, Straw Gas and coal gas etc. Our biomass engines can work at reliable performance, easy for maintenance and much longer life-span Our generators enjoy hot markets in overseas markets including Italy, Russia, Ukraine, Latvia, Croatia, Serbia, South Africa, Tanzania, Philippines, Thailand, Indonesia, Korea and Japan etc.
Based on Biomass as fuel, the reasons why we suggest our 500 series low speed engines.
Biomass is far different with methane base gas (natural gas, biogas and Coal mine gas etc). Biomass is much more tricky, it is low in heat value, high in tar content and unstable in gas quality (TAR always raise problems of pipeline-blocking, cylinder-pollution and spark plug-jamming etc). So, there are few engines can be fired by biomass properly. However, our 500 series low speed engines can work at biomass smoothly. The key reasons are that our 500 series engines have unique and remarkable features & advantages as follows:
Cylinders Structure in Line & Upright and Concise Layout, which means easy and low cost in maintenance;Large cylinder (Bore × Stroke=500 × 380mm), Long Stroke, Low Speed and Big displacement 215L, which means big reserve power capacity and constant power output.Low Engine Speed at 500 or 1000RPM, which means high reliability for continuous operation, sufficient combustion, low exhaust gas temperature and high heat efficiency; Low Engine Speed can reduce dramatically wearing of engine parts, prolong life span.Naturally Aspirated (no turbocharger and Intercooler), which means low failure rate and minimal downtime (Tar in biomass always block and damage turbocharger and intercooler);Internal Mixing System (for high hydrogen gas). Gas and air intake separately, then mixed in combustion room, which means no risk of backfire and knocking.Strong Treatment and Resistance Ability Against TAR, which means long term trouble free operation.Low Noise, low engine speed means lower noise, the noise level ≤ 100dB in working condition. By using silencer, the noise level can be ≤ 80dB.CHP System (Combined Heat and Power), making heat recovery from exhaust gas to get hot water or steam, which can realize comprehensive and high-efficiency utilization of the power plant.Long Overhaul Time of 100000 hours and lifecycle of 20-25 years, which secure constant economic benefits of your power plant Genset layout drawing
Genset has a complete safety control system (complying with the standard JB/T9583.1-1999) and has following safety devices:
Low oil-pressure alarm and low oil-pressure engine stop;
Over-speed alarm and engine stop;
Engine cooling-water temperature high alarm;
Lubrication oil temperature high alarm;
Genset reserve power protection;
Genset under-voltage protection;
Genset over-current protection;
All rotating parts are equipped with protective shield. In the switch cabinet, there is lightning arrester to prevent the genset from lightning strike.
3. MAIN ENGINE TECHNICAL PARAMETERS

ITEM.	DESCRIPTION
Genset Model	LH600GFM
Rated Power	550kw
Rated Voltage	400V(Low Voltage of 415/440V/480V/690 and high voltage of 6.3kv,10.5kv are available)
Rated Current	902A
Rated Frequency	50HZ (60HZ is available)
Power Factor COSΦ	0.8 (lag)
Excitation Type	Brushless, Self-Excitation
Voltage Stationary Regulation Ratio (100%)	±2.5
Instant Voltage Regulation Ratio (%)	±15
Voltage Stable Time (%)	≤1.5s
Voltage Fluctuation Ratio (%)	≤0.5
Frequency Steady-state Regulation Ratio (%)	≤5 (0~5 adjustable)
Instant Frequency Regulation Ratio (%)	±10
Frequency Stable Time	≤7s
Phases and Connecting Methods	3 phases 4 wires
Biomass Engine Model	8500D/J-2
Engine Style	Water Cooled, Four stroke, spark plug ignition, naturally aspiration.
Cooling System	Heat Exchanger+Cooling Tower (Table Type Radiator is optional)
Cylinder No. and Arrangement	8 in Line
Cylinder bore	500mm
Stroke	380mm
Compression Ratio	9:1
Displacement	215L
Rated Rotation Speed	1000RPM
Rated Engine Power	550kW
Tail gas temperature/flow rate (m³/h)	600-650ºC/3800

Technical Specifications of 500kw Biomass Engine Generator Set

Rated Load Thermal Consumption	≤12 MJ/kW·h
Oil Consumption	≤ 1.0 g/kW.h
Start Method	Compressed Air Start
Inlet Gas Temperature	≤40°C
Each Cylinder Exhaust-gas Temperature	≤550°C
Noise	100dB (≤ 70dB by Silencer)
Gas pressure Requirement	≥2.5kPa
Gas inlet temperature (ºC)	≤40
Overhaul Time	Around 100000 Hours
Life Span	20~25 years
Alternator	Siemens 1FC6 Series or Equal (Self Excited, Brushless, AVR, IP23, 50/60HZ, Both Low Voltage and High Voltage are available)
Genset Overall Size	6400×11000×2900 (LxWxH, mm)
Genset Gross Weight	22000kg

Our gasification power generation converts various wastes into electricity ,reducing pollution due to waste disposal and making better of energy .

The gasification power generation consists of feeding machine , gasifier furnace, cooling system with filter , oil-water separator , vacuum pump , gas storage bag , pressurization system , dry-type gas tank , pressure relief device and gas pipeline

Gasifier:
STOP THE GASIFER ONCE EACH MONTH. IT WILL TAKE HALF OR ONE DAY TO COMPLETE
THE MAINTENANCE Schedule.
(1). Fill up the engine oil after its first week operation, and then repeat again after one
month operation. Finally, fill up the oil every two months for water pumps and blower
etc. and change the oil every year.
(2). Clean nozzles every month.
(3). Replace the material in tar filter every 3 months without the stopping the system.
(4). Change some rotating  parts of the system if necessary, such as that for screw feeder.
etc. Normally, the life time of such parts is 3-5 years.
3. Lifespan: 15 years-20 years (based on 24 hours operation every day).
Genset unit:
2. Detail of maintenance: fill in ange the engine oil, wash the tar from the machine,
repair or change some spare parts. For details, please contact our contact from ZIBO
3. Life span: 15 years.
4. Warranty: 12 months after delivery from factory or 1500 hours running.
Overhaul time: 50000 hours (in case of 7500 hours operation annually, every 5-6 yeas
for overhaul
VI.About us
DianYan New Energy Technology Development Co., Ltd.,which is a  national high-tech enterprise which founded in 2006 which specialized in green energy development and product research and manufacturing by generating electricity, baking. heating with biomass gasification (poly-generation) and the research and manufacture of biomass briquette, biomass charbiomass, Biomass cooking stoves and other equipment.Our company takes the biomass pyrolysis gasification technology as research and development direction. Dedicated to provide customers with comprehensive utilization of biomass energy solution.

Environment protection standara:

            Exhaust gas:The tail gas of gas engine shall reach the local industrial standard after treatment
            Waste water:The cooling water shall be trated internally for recycled use,and no waste water will be dis-charged.
            Waste residue:The solid wastes shall be treated or reused through harmlessness treatment .No waste residue will be discharged.
            Noise:The region with noise>75 db will be reused to decrease noise influence.
            Smell:The space with smell will be sealed off with negative pressure,and the smell will not outflow.

Address: Room 325, Building 1, No. 55 Lianhua Street, High-Tech Zone, Zhengzhou, Henan, China

Business Type: Manufacturer/Factory

Business Range: Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy, Transportation

Management System Certification: ISO 9001, ISO 9000, ISO 14001, OHSAS/ OHSMS 18001

Main Products: Waste Metal Shredder, Waste Car Shredder, Waste Tyre Shredder, Used Bike Shredder, Metal Crusher, Plastic Crusher, Metal Recycling Machine, Waste Tyre Recycle Machine, Two Shaft Shredder, Four Shaft Shredder

Company Introduction: Henan Dianyan New Energy Technology Co., Ltd. is a high-tech enterprise specializing in green energy, energy-saving technology development and related equipment manufacturing. The manufacturing plant is located at No. 19, Longjiang Road, Shangjie District, Zhengzhou City, covering an area of 20000.

The company is developed on the basis of the former Kunming Dianyan New Energy Research Institute. After years of technical research, the new generation high-temperature pyrolysis technology of biomass gasifier system and purification system. Renewable energy utilization provides the perfect solution for waste recycling and improving environmental pollution caused by improper waste disposal. This series of equipment has reasonable design, advanced technology, excellent quality, and has the characteristics of environmental protection and wide application of raw materials.

Our company has made unremitting efforts and continuous improvement of management, and has a good competitive advantage in domestic and foreign. The company adheres to the business philosophy of "excellent technology, reliable products, and quality as life". It is committed to the R&D, design and construction of green energy projects, providing customers with reliable and comprehensive solutions for renewable resources, creating value for the society. We operate under ISO 9001-2015, ISO14001-2015, OHSAS18001-2007 certification which positions us as a company with high standards of quality, delivery times and excellent service levels.

Our products including: Biomass gasifier, biomass-gas clean &purify system, biomass gasification and power generation plant, biomass burners, coal gasifier, coal gasification and gas clean system, perlite and vermiculite expansion furnace and producing line, shredder, conveyor, dryer system, and auxiliary equipments of these systems.

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1MW Biomass Fluidized Bed Gasification with Steam Turbin

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